Production of cement how to save coal? Add some rubber powder to burn together Huang Ping peak alternative fuel technical transformation completed
Release time:
2023-03-14
With the increasing shortage of national energy, the introduction of new policies on energy dual control, carbon peak and carbon neutrality, high energy consumption enterprises are facing difficulties in survival. According to the requirements of relevant national policies, the proportion of cement industry's production capacity reaching the benchmark level must exceed 30% in 2025. The benchmark energy consumption of clinker is 100kg standard coal/ton, and the benchmark level is 117kg standard coal/ton. Under the background of "carbon peak and carbon neutrality", promoting energy conservation and emission reduction is the primary task for the development of high energy consumption enterprises such as cement. At the same time, the price of raw materials has risen sharply in recent years, which has brought huge cost pressure to cement companies. Strengthening energy conservation and consumption reduction and finding relatively economical alternative fuels are not only an urgent need under the current energy situation, but also reducing carbon emissions and reducing coal. An important way to use.
Starting from 2022, Huang Ping Peak will begin to prepare for the technological transformation of alternative fuels. Through detailed market research and comparative inspection of bituminous coal and alternative fuel samples used in production, rubber powder was finally determined as alternative fuel, and a technological transformation plan was formulated. In the second half of 2022, Huang Ping Peak began the construction of rubber powder alternative fuel. This technological transformation is to add a rubber powder storage bin near the raw coal bin in the kiln head pulverized coal preparation system. The rubber powder packed in ton bags is hoisted to the entrance of the hoist by an electric single beam crane, transported to the storage bin after being broken, and then measured and transported to the head of the raw coal scale for grinding. After three months of work, the project ended smoothly at the beginning of the year. After the production line resumed production and operation after the Spring Festival, rubber powder was mixed and used on February 22, and adjustments were made continuously according to the actual impact of different mixing ratios on kiln conditions. At present, the mixing amount of rubber powder fuel and the substitution ratio have stabilized.
It is understood that after the normal operation of the Huang Ping Jianfeng Rubber Powder Alternative Fuel Project, it can achieve an annual processing capacity of 5000 tons of rubber powder and save nearly 5000 tons of raw coal. According to the relevant regulations, alternative fuels are not included in the energy consumption, which will greatly reduce the comprehensive energy consumption per unit product of clinker. At the same time, there is a large price difference between rubber powder and coal, and the cost of raw materials will also be significantly reduced. Through this technological transformation, it will promote the development of Huangping peak to the goal of "low carbon, environmental protection and emission reduction", improve the level of comprehensive utilization of resources, ease the cost pressure, and have good social, economic and environmental benefits. (He Jiansong and Li Li)
More information
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The company requires to do a good job in summer safety production
The high temperature season is approaching, and the group company issued a notice a few days ago to make arrangements for safe production in summer. The notice requires all subordinate units of the company to attach great importance to the work of production safety in summer, and all production and business units should hold a special meeting on production safety in summer. According to the characteristics of production in summer, they should focus on safety risk analysis for mines, outdoor operations and high-temperature posts, and implement control measures to avoid the occurrence of safety accidents such as scalding, heatstroke and electric shock. In order to further strengthen the safety production management in the high temperature season, the notice requires the main person in charge of each production and business unit to lead a team to conduct a comprehensive inspection of the production and business premises according to the characteristics of summer production; strengthen the daily safety production inspection of key posts and special posts; timely rectify the found unsafe behaviors and hidden dangers; Strengthen the management of the storage and use of flammable, explosive, dangerous chemicals and drugs; cooling measures shall be taken for the space exceeding the storage temperature limit of articles. If it is found that the electrical equipment circuit and exhaust fan circuit are aged and damaged, replace them in time and keep the grounding wire in good condition. Do a good job in checking the fire pool, pipeline water pressure and fire extinguishing equipment to ensure that the fire fighting facilities are sensitive, intact and reliable. The high temperature in summer is also a period of frequent occurrence of heatstroke and other diseases. The notice requires all units to do a good job in heatstroke prevention and cooling, implement various relevant measures, and equip necessary cooling facilities or materials such as fans, air conditioners, ice cubes and other cooling facilities or materials according to the conditions of the production site; do a good job in the distribution of heatstroke prevention drugs, supplies and cool drinks in workshops, warehouses, construction sites and other production lines; strengthen canteen management to prevent food poisoning. (this newspaper reporter)
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The company requires to do a good job in summer safety production
The high temperature season is approaching, and the group company issued a notice a few days ago to make arrangements for safe production in summer. The notice requires all subordinate units of the company to attach great importance to the work of production safety in summer, and all production and business units should hold a special meeting on production safety in summer. According to the characteristics of production in summer, they should focus on safety risk analysis for mines, outdoor operations and high-temperature posts, and implement control measures to avoid the occurrence of safety accidents such as scalding, heatstroke and electric shock. In order to further strengthen the safety production management in the high temperature season, the notice requires the main person in charge of each production and business unit to lead a team to conduct a comprehensive inspection of the production and business premises according to the characteristics of summer production; strengthen the daily safety production inspection of key posts and special posts; timely rectify the found unsafe behaviors and hidden dangers; Strengthen the management of the storage and use of flammable, explosive, dangerous chemicals and drugs; cooling measures shall be taken for the space exceeding the storage temperature limit of articles. If it is found that the electrical equipment circuit and exhaust fan circuit are aged and damaged, replace them in time and keep the grounding wire in good condition. Do a good job in checking the fire pool, pipeline water pressure and fire extinguishing equipment to ensure that the fire fighting facilities are sensitive, intact and reliable. The high temperature in summer is also a period of frequent occurrence of heatstroke and other diseases. The notice requires all units to do a good job in heatstroke prevention and cooling, implement various relevant measures, and equip necessary cooling facilities or materials such as fans, air conditioners, ice cubes and other cooling facilities or materials according to the conditions of the production site; do a good job in the distribution of heatstroke prevention drugs, supplies and cool drinks in workshops, warehouses, construction sites and other production lines; strengthen canteen management to prevent food poisoning. (this newspaper reporter)
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