Production of cement how to save coal? Add some rubber powder to burn together Huang Ping peak alternative fuel technical transformation completed
Release time:
2023-03-14
With the increasing shortage of national energy, the introduction of new policies on energy dual control, carbon peak and carbon neutrality, high energy consumption enterprises are facing difficulties in survival. According to the requirements of relevant national policies, the proportion of cement industry's production capacity reaching the benchmark level must exceed 30% in 2025. The benchmark energy consumption of clinker is 100kg standard coal/ton, and the benchmark level is 117kg standard coal/ton. Under the background of "carbon peak and carbon neutrality", promoting energy conservation and emission reduction is the primary task for the development of high energy consumption enterprises such as cement. At the same time, the price of raw materials has risen sharply in recent years, which has brought huge cost pressure to cement companies. Strengthening energy conservation and consumption reduction and finding relatively economical alternative fuels are not only an urgent need under the current energy situation, but also reducing carbon emissions and reducing coal. An important way to use.
Starting from 2022, Huang Ping Peak will begin to prepare for the technological transformation of alternative fuels. Through detailed market research and comparative inspection of bituminous coal and alternative fuel samples used in production, rubber powder was finally determined as alternative fuel, and a technological transformation plan was formulated. In the second half of 2022, Huang Ping Peak began the construction of rubber powder alternative fuel. This technological transformation is to add a rubber powder storage bin near the raw coal bin in the kiln head pulverized coal preparation system. The rubber powder packed in ton bags is hoisted to the entrance of the hoist by an electric single beam crane, transported to the storage bin after being broken, and then measured and transported to the head of the raw coal scale for grinding. After three months of work, the project ended smoothly at the beginning of the year. After the production line resumed production and operation after the Spring Festival, rubber powder was mixed and used on February 22, and adjustments were made continuously according to the actual impact of different mixing ratios on kiln conditions. At present, the mixing amount of rubber powder fuel and the substitution ratio have stabilized.
It is understood that after the normal operation of the Huang Ping Jianfeng Rubber Powder Alternative Fuel Project, it can achieve an annual processing capacity of 5000 tons of rubber powder and save nearly 5000 tons of raw coal. According to the relevant regulations, alternative fuels are not included in the energy consumption, which will greatly reduce the comprehensive energy consumption per unit product of clinker. At the same time, there is a large price difference between rubber powder and coal, and the cost of raw materials will also be significantly reduced. Through this technological transformation, it will promote the development of Huangping peak to the goal of "low carbon, environmental protection and emission reduction", improve the level of comprehensive utilization of resources, ease the cost pressure, and have good social, economic and environmental benefits. (He Jiansong and Li Li)
More information
Peak natural products among the top 20 scientific and technological innovation in TEDA
A few days ago, Tianjin Jianfeng Natural products Research and Development Co., Ltd. stood out among nearly 35000 enterprises in Tianjin Development Zone and won the honor of "Top 20 Scientific and technological Innovation Enterprises of 2015. The selection criteria for the top 20 scientific and technological innovation enterprises in Tianjin Economic and Technological Development Zone mainly include: they have won science and technology awards or patent awards in 2015, as well as other awards above the provincial level; they have obtained the qualification certification or approval of research and development institutions above the provincial level; in 2015, the number of invention and utility model patent applications and authorizations was large, totaling more than 15; in 2015, they were supported by national or Tianjin key science and technology plans; scientific research achievements have made significant progress and technology. According to the above standards, Jianfeng Natural Products Company has not only won the second prize of Tianjin Science and Technology Innovation Project Award for the achievements of "Tianjin Plant Waste Reutilization Technology Engineering Center Construction", but also completed the process research of grape seed extract and ginsenoside to pesticide residues, and formulated the international business standard of grape seed extract (grape seed oligomeric proanthocyanidins). In order to better carry out the pilot experiment, large-scale technical transformation was carried out on the second workshop, and the process optimization of extracting anthocyanins from blueberries has been carried out. At the same time, the main business income, operating profit, tax revenue and other economic indicators of peak natural products company in 2015 have increased significantly year-on-year. Relying on the advantages of excellent quality, good efficiency, great contribution, safety and environmental protection, and good social responsibility, Jianfeng Natural Products Company successfully passed the review and became one of the "Top 20 Scientific and Technological Innovation Enterprises in 2015" in Tianjin Development Zone. (
2020
07-31
Peak natural products among the top 20 scientific and technological innovation in TEDA
A few days ago, Tianjin Jianfeng Natural products Research and Development Co., Ltd. stood out among nearly 35000 enterprises in Tianjin Development Zone and won the honor of "Top 20 Scientific and technological Innovation Enterprises of 2015. The selection criteria for the top 20 scientific and technological innovation enterprises in Tianjin Economic and Technological Development Zone mainly include: they have won science and technology awards or patent awards in 2015, as well as other awards above the provincial level; they have obtained the qualification certification or approval of research and development institutions above the provincial level; in 2015, the number of invention and utility model patent applications and authorizations was large, totaling more than 15; in 2015, they were supported by national or Tianjin key science and technology plans; scientific research achievements have made significant progress and technology. According to the above standards, Jianfeng Natural Products Company has not only won the second prize of Tianjin Science and Technology Innovation Project Award for the achievements of "Tianjin Plant Waste Reutilization Technology Engineering Center Construction", but also completed the process research of grape seed extract and ginsenoside to pesticide residues, and formulated the international business standard of grape seed extract (grape seed oligomeric proanthocyanidins). In order to better carry out the pilot experiment, large-scale technical transformation was carried out on the second workshop, and the process optimization of extracting anthocyanins from blueberries has been carried out. At the same time, the main business income, operating profit, tax revenue and other economic indicators of peak natural products company in 2015 have increased significantly year-on-year. Relying on the advantages of excellent quality, good efficiency, great contribution, safety and environmental protection, and good social responsibility, Jianfeng Natural Products Company successfully passed the review and became one of the "Top 20 Scientific and Technological Innovation Enterprises in 2015" in Tianjin Development Zone. (
2020
07-30
Peak pharmaceutical "enterprise information construction project" through the acceptance
The "Enterprise Informatization Construction Project" of Jianfeng Pharmaceutical Company was included in the list of key projects of "Integration of Industrialization and Industrialization" (high-level and in-depth combination of informatization and industrialization) in Jinhua City in 2015, and successfully passed the on-site acceptance of the expert group on the morning of May 18. The main contents of the "enterprise information construction project" of the pharmaceutical company include: the tank farm control system, which solves the problem of closed metering and transportation of organic solvents between the tank farm and the production area, can automatically realize the terminal metering setting, and effectively ensure the safety and environmental protection requirements of the tank farm operation; The air conditioning automatic control system realizes the control of the temperature, humidity and room pressure difference in the air conditioning area through the PLC digital-to-analog conversion of the upper computer and lower computer and the terminal actuator regulator, ensure the cleanliness requirements of the production area environment; The online particle monitoring software system automatically adjusts to the standard flow through the upper computer, vacuum system, laser sensor and isodynamic sampling probe, etc. through the flow detector device and key orifice plate inside each sensor, monitors the temperature, humidity, particles, planktonian bacteria, room pressure difference, etc., implements dynamic management, and realizes visual monitoring of the production process environment. MRP production management system, it makes it easier for the warehouse, workshop, and management personnel to obtain information about the flow of materials in the production process, the implementation of production plans, and product inventory. During the on-site acceptance on the 18th, the acceptance team composed of the Information Department of the Municipal Economic and Information Commission, the Economic and Development Bureau of the Development Zone, the Municipal Information Promotion Association and professors of Zhejiang Normal University checked the contracts of each system software, purchase and transfer records, training records, and problem records in project implementation,
2020
07-31
Peak natural products among the top 20 scientific and technological innovation in TEDA
A few days ago, Tianjin Jianfeng Natural products Research and Development Co., Ltd. stood out among nearly 35000 enterprises in Tianjin Development Zone and won the honor of "Top 20 Scientific and technological Innovation Enterprises of 2015. The selection criteria for the top 20 scientific and technological innovation enterprises in Tianjin Economic and Technological Development Zone mainly include: they have won science and technology awards or patent awards in 2015, as well as other awards above the provincial level; they have obtained the qualification certification or approval of research and development institutions above the provincial level; in 2015, the number of invention and utility model patent applications and authorizations was large, totaling more than 15; in 2015, they were supported by national or Tianjin key science and technology plans; scientific research achievements have made significant progress and technology. According to the above standards, Jianfeng Natural Products Company has not only won the second prize of Tianjin Science and Technology Innovation Project Award for the achievements of "Tianjin Plant Waste Reutilization Technology Engineering Center Construction", but also completed the process research of grape seed extract and ginsenoside to pesticide residues, and formulated the international business standard of grape seed extract (grape seed oligomeric proanthocyanidins). In order to better carry out the pilot experiment, large-scale technical transformation was carried out on the second workshop, and the process optimization of extracting anthocyanins from blueberries has been carried out. At the same time, the main business income, operating profit, tax revenue and other economic indicators of peak natural products company in 2015 have increased significantly year-on-year. Relying on the advantages of excellent quality, good efficiency, great contribution, safety and environmental protection, and good social responsibility, Jianfeng Natural Products Company successfully passed the review and became one of the "Top 20 Scientific and Technological Innovation Enterprises in 2015" in Tianjin Development Zone. (
2020
07-31
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