Daye Peak Held Seminar on Low-Alkali Cement Production
Release time:
2020-07-22
Daye Peak Held Low-alkali Cement Production Seminar
News In order to ensure the quality of low-alkali cement to meet the requirements of key project contract indicators, to increase the market share of "Peak " brand cement high-end products, 5# December, Daye Peak Cement Company organized a special seminar, special discussions on low-alkali cement ingredients, production, quality management and other matters.
low-alkali cement refers to cement with low content of alkali metal oxides (potassium oxide and sodium oxide) (total alkali content is calculated as equivalent sodium oxide (Na2O + 0.658K2O ), and low-alkali cement requires total alkali content lower than 0.6% ). In engineering construction, the alkaline substance in the concrete raw materials chemically reacts with the active ingredients to generate swelling substances or water-absorbing swelling substances, which in turn causes the concrete to produce internal self-expansion stress and crack, which is called "alkali aggregate reaction " (abbreviated as AAR) . Because the alkali aggregate reaction generally occurs gradually after several years after the concrete is formed, the durability of the concrete is reduced as a result, and in severe cases, the concrete will lose its use value. Moreover, because the reaction occurs in the whole concrete, the damage caused is difficult to prevent, prevent, repair and rescue, and is called "concrete cancer " . Therefore, many projects, especially railways, bridges and other large-scale projects require the use of low-alkali cement. Since its production, Daye Peak has participated in the construction of key projects in many countries, provinces and cities, and has accumulated a lot of experience in the production of low-alkali cement.
The production of low-alkali cement requires the use of low-alkali clinker, low-alkali gypsum and low-alkali mineral admixtures. Low alkali clinker must be produced with low alkali limestone and other low alkali raw materials. At the seminar, Daye peak management team and quality control department, manufacturing department, mining and other relevant personnel attended. Combined with the limestone resources and early production experience of Daye Peak Mine, a detailed and comprehensive discussion was carried out. The Quality Control Department puts forward a plan for the batching scheme and process control of low-alkali cement, and formulates detailed alkali control measures from the work links such as the quality control of mine limestone, the substitution of low-grade sandstone for clay batching, and the adjustment of mixed material varieties. The mining department, manufacturing department and other relevant departments put forward their views and suggestions on the problems that may be faced in the actual production process.
Daye Peak requires all relevant departments to attach great importance to and cooperate closely, optimize the production organization in strict accordance with the predetermined quality control index requirements, and minimize the adverse factors affecting the operation quality of the kiln, so as to ensure the high quality and high yield of the kiln, ensure the stable production of low alkali cement, and provide customers with high-quality products. (Wang Yuhua Fan Liangwu)
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2020
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With the change of the competition situation in the industry, the profit space of cement production enterprises has been greatly squeezed. Reducing costs and increasing efficiency and job optimization have become the inevitable choice to improve the enterprise's own development ability and enhance the core competitiveness. In accordance with the requirements of the group company to realize the transformation from extensive management to lean management, combined with the advanced experience of peer enterprises, recently, Yunnan peak, daye peak two enterprises have implemented "big inspection" to promote the overall optimization of posts. On November 1, daye peak post inspection officially started full operation, starting from the limestone storage yard at the source of the production line to the cement storage. the original 15 posts were merged, and the best experienced mechanics, electricians and post workers were transferred to form a large inspection class, which was mainly responsible for on-site emergency disposal and post routine maintenance to ensure the normal production of the whole production line. In order to ensure the smooth implementation of the large-scale inspection, daye peak management team has repeatedly communicated and discussed with the heads of relevant workshops and departments, and held a special workshop post optimization promotion meeting in September to clarify objectives and responsibilities, formulate implementation steps, and do a lot of preparatory work. At the kick-off meeting for the implementation of the large-scale inspection on October 31, Zhang Fengliang asked daye peak employees to recognize the current situation of serious cement overcapacity and cruel market competition, understand the necessity of implementing the large-scale inspection, and asked the workshop leaders to do a good job in training and guiding the employees, shorten the transition period, normalize the operation of the large-scale inspection as soon as possible, and at the same time, managers should also change their working ideas and concepts and do a good job in full-time, strengthen the inspection, overhaul and maintenance of the regular day shift, and find and solve the problems existing in the equipment and process in time.
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